Applications & how-to

Thermal imaging camera in construction: leaks, insulation, moisture

CONDTROL GmbHUpdated: 4 min read

Thermography makes the invisible visible: leaks, missing insulation and hidden moisture. This guide shows how to use a thermal imaging camera in practice, avoid typical mistakes and document clear findings – from a quick check to a robust report.

Wärmebildkamera im Bau: Leckagen, Dämmung, Feuchte
In this article
  1. Applications in 30 seconds
  2. Preparation & conditions
  3. Step by step: 5 workflows
  4. Typical mistakes & how to avoid them
  5. Set recommendations & accessories
  6. Documentation & report
  7. FAQ

Applications in 30 seconds

  • Leaks: heating/water pipes, flat roofs, underfloor heating – temperature anomalies show the course.
  • Insulation / thermal bridges: gaps, connection details, window reveals – make energy losses visible.
  • Moisture & mould risk: identify cold zones/areas close to the dew point; confirm with a moisture measurement.
  • QA in fit-out: before/after comparisons, acceptance inspections, warranty documentation.

Preparation & conditions

  • Temperature difference: aim for an inside/outside ΔT of at least 10 K (better 15–20 K) for the building envelope.
  • Weather: wind below 3 Bft, no direct sunlight; for roofs allow enough time to cool down.
  • Emissivity (ε): set it to suit the material (e.g. plaster/paint high, metal low). Cover shiny surfaces with matt tape or chalk.
  • Reflections: actively avoid reflections (windows/metal); vary the camera position.
  • Calibration / NUC: let the camera stabilise thermally; trigger the non-uniformity correction (NUC) if available.

Note: for qualitative building thermography, DIN EN 13187 and ISO 6781, among others, are used as references in practice.

Step by step: 5 workflows

1) Leak detection (heating/water pipe)

  1. Briefly increase heat generation (heating circuit/hot water), clear the surfaces.
  2. Hold the camera perpendicular to the surface; use isotherms/alarms to mark hotspots.
  3. Document the course of the pipe; take cross-bearings for concealed areas.
  4. Secure the location with a visible marking (photo pair: IR + daylight).

2) Checking underfloor heating

  1. Hydraulics active; raise the flow temperature slightly.
  2. Scan the loops and check for even distribution; cold strips indicate air/blockage.
  3. Save screenshots with scale/notes for the documentation.

3) Insulation & thermal bridges

  1. Plan the ΔT and take the images quickly (before sunrise or in the evening).
  2. Problem zones: roller shutter boxes, reveals, parapets, balcony connections.
  3. Mark hot/cold spots with arrows & comments; compare inside/outside.

4) Suspected moisture / condensation zones

  1. Identify cold areas; always cross-check with a moisture meter.
  2. Note the room climate (RH/°C); explain proximity to the dew point.
  3. If confirmed: assign the cause (thermal bridge/ventilation/leak).

5) Flat roof screening

  1. Measure late in the evening after a sunny day (use the thermal inertia of moisture).
  2. Mark suspicious areas as polygons; plan probing/moisture measurement.

Typical mistakes & how to avoid them

  • Wrong emissivity: leads to misinterpretation → use a material list/ε table.
  • Reflections taken for a "hotspot": change the angle, test for reflections (motion parallax).
  • ΔT too small: unremarkable results → adjust the measuring time/heating load.
  • Single image without context: always save IR+RGB and notes (room, orientation).
  • Ignoring thermal inertia: consider the time course (heating up/cooling down).

Set recommendations & accessories

Application Device Accessories Direct link
Leaks & underfloor heating IR-Cam 2 Pro Tripod, marker set, moisture meter View product
Insulation/thermal bridges IR-Cam 2 Pro Matt reference tapes, report template (PDF) View product
Suspected moisture & mould IR-Cam 2 Pro Dielectric moisture meter, hygro/thermo logger View product

More accessories: Tripods & poles · Warranty 2+1 years

Documentation & report

  • IR + RGB pair: for every thermal image, save a photo in the visible spectrum from the same perspective.
  • Measurement notes: date/time, weather/ΔT, room/orientation, emissivity, distance, camera settings.
  • Markings: label arrows/polygons/isotherms (e.g. "suspected moisture").
  • Plausibility check: if moisture is suspected, always cross-check with a moisture measurement.
  • Before/after: document measures, simplify acceptance, secure warranty claims.

FAQ

Can I measure moisture directly with a thermal imaging camera?

No. Thermography shows temperature differences that can indicate moisture. For reliable proof, combine IR images with a moisture measurement suited to the material and, if necessary, standardised procedures.

How large must the temperature difference be?

For the building envelope, ideally ΔT ≥ 15 K. For pipe leaks, the temperature difference created artificially in the system (flow) is often enough.

Why are my results inconsistent?

Common reasons: wrong emissivity, sun/reflection influence, ΔT too small, missing thermal stabilisation. Check the list of mistakes.

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